Oxidation behaviour of Mn-Co spinel coating on AISI 430 ferritic stainless steel with and without Cu in Ar-CO\(_{2}\)-H\(_{2}\)O atmosphere

Authors

  • Thammaporn THUBLAOR High Temperature Corrosion Research Centre, Department of Materials and Production Technology Engineering, Faculty of Engineering, King Mongkut’s University of Technology North Bangkok, 1518 Pracharat 1Road, Wongsawang, Bangsue, Bangkok 10800, Thailand
  • Padungaut SRIHATHAI High Temperature Corrosion Research Centre, Department of Materials and Production Technology Engineering, Faculty of Engineering, King Mongkut’s University of Technology North Bangkok, 1518 Pracharat 1Road, Wongsawang, Bangsue, Bangkok 10800, Thailand
  • Panya WIMAN High Temperature Corrosion Research Centre, Department of Materials and Production Technology Engineering, Faculty of Engineering, King Mongkut’s University of Technology North Bangkok, 1518 Pracharat 1Road, Wongsawang, Bangsue, Bangkok 10800, Thailand
  • Angkana MUENGJAI High Temperature Corrosion Research Centre, Department of Materials and Production Technology Engineering, Faculty of Engineering, King Mongkut’s University of Technology North Bangkok, 1518 Pracharat 1Road, Wongsawang, Bangsue, Bangkok 10800, Thailand
  • Somrerk CHANDRA-AMBHORN High Temperature Corrosion Research Centre, Department of Materials and Production Technology Engineering, Faculty of Engineering, King Mongkut’s University of Technology North Bangkok, 1518 Pracharat 1Road, Wongsawang, Bangsue, Bangkok 10800, Thailand

DOI:

https://doi.org/10.55713/jmmm.v33i2.1582

Keywords:

MnCo spinel, Oxidation, Stainless Steel

Abstract

AISI 430 ferritic stainless steel is a promising candidate for utilising as interconnects of solid oxide fuel cells due to its cost effectiveness and durability. Many methods for applying coating on steel substrates have been developed in order to decrease the degradation of steel due to oxidation rate and chromium volatile problems. Manganese-cobalt spinel exhibits high conductivity, thermal expansion compatible with ferritic stainless steels, and forms a barrier to inhibit chromium migration during oxidation. Copper can be added to manganese-cobalt spinel to improve electrical conductivity of the spinel coating. This work investigated oxide scale formation and oxidation rate of Mn-Co and Mn-Co-Cu coated samples in comparison with uncoated steel. The coated samples were prepared on the AISI 430 ferritic stainless steel using the electrodeposition technique. The oxidation rate was tested at 800℃ in Ar-20% CO2-5% H2O for 96 h. The results showed that both Mn-Co and Mn-Co-Cu coated samples could be formed continuous oxide layers. The SEM image showed a chromium oxide layer under the manganese-cobalt coating layer. The oxidation rate of the samples coated with Mn-Co spinel and Mn-Co-Cu spinel was lower than that of the uncoated steel.

Downloads

Download data is not yet available.

References

A. Choudhury, H. Chandra, and A. Arora, "Application of solid oxide fuel cell technology for power generation—A review," Renewable and Sustainable Energy Reviews, vol. 20, pp. 430-442, 2013.

A. B. Stambouli, and E. Traversa, "Solid oxide fuel cells (SOFCs): A review of an environmentally clean and efficient source of energy," Renewable and Sustainable Energy Reviews, vol. 6, pp. 433-455, 2002.

S. C. Singhal, and K. Kendall, "High-temperature solid oxide fuel cells: Fundamentals, design and applications, Elsevier, 2003.

R. J. Gorte, and J. M. Vohs, "Novel SOFC anodes for the direct electrochemical oxidation of hydrocarbons," Journal of catalysis, vol, 216, pp. 477-486, 2003.

R. J. Gorte, "Recent developments towards commercialization of solid oxide fuel cells," AIChE journal, vol. 51, pp. 2377-2381, 2005.

S. Park, J .M. Vohs, and R. J. Gorte, Direct oxidation of hydrocarbons in a solid-oxide fuel cell, Nature, vol. 404, pp. 265-267, 2000.

P. Promdirek, G. Lothongkhum, S. Chandra‐ambhorn, Y. Wouters, and A. Galerie, "Behaviour of ferritic stainless steels subjected to dry biogas atmospheres at high temperatures," Materials and Corrosion, vol. 62, 616-622, 2011.

K. Chouhan, S. Sinha, S. Kumar, and S. Kumar, "Simulation of steam reforming of biogas in an industrial reformer for hydrogen production," International Journal of Hydrogen Energy, vol. 46, pp. 26809-26824, 2021.

Y. Unpaprom, T. Pimpimol, K. Whangchai, and R. Ramaraj, "Sustainability assessment of water hyacinth with swine dung for biogas production, methane enhancement, and biofertilizer," Biomass Conversion and Biorefinery, vol. 11, pp. 849-860, 2021.

X. Chen, P. Y. Hou, C. P. Jacobson, S. J. Visco, and L. C. De Jonghe, "Protective coating on stainless steel interconnect for SOFCs: Oxidation kinetics and electrical properties," Solid State Ionics, vol. 176, pp.425-433, 2005.

T. Brylewski, M. Nanko, T. Maruyama, and K. Przybylski, "Application of Fe–16Cr ferritic alloy to interconnector for a solid oxide fuel cell," Solid State Ionics, vol. 143, pp. 31-150, 2001.

H. Kurokawa, K. Kawamura, and T. Maruyama, "Oxidation behavior of Fe-16Cr alloy interconnect for SOFC under hydrogen potential gradient," Solid State Ionics, vol. 168, pp. 13-21, 2004.

W. Wei, W. Chen, and D. G. Ivey, "Oxidation resistance and electrical properties of anodically electrodeposited Mn–Co oxide coatings for solid oxide fuel cell interconnect applications," Journal of Power Sources, vol. 186, pp. 428-434, 2009.

H. Ebrahimifar, and M. Zandrahimi, "Oxidation and electrical behavior of AISI 430 coated with cobalt spinels for SOFC interconnect applications," Surface and Coatings Technology, vol. 206, pp. 75-81, 2011.

T. Thublaor, and S. Chandra-ambhorn, "High temperature oxidation and chromium volatilisation of AISI 430 stainless steel coated by Mn-Co and Mn-Co-Cu oxides for SOFC interconnect application," Corrosion Science, vol. 174, p. 108802, 2020.

T. Thublaor, P. Wiman, T. Siripongsakul, and S. Chandra-ambhorn, "Development of annealed Mn–Co and Mn–Co–Cu coated AISI 430 stainless steels for SOFC interconnect application," Oxidation of Metals, vol. 96, pp. 93-103, 2021.

W. Wongpromrat, H. Thaikan, W. Chandra-ambhorn, and S. Chandra-ambhorn, "Chromium vaporisation from AISI 441 stainless steel oxidised in humidified oxygen," Oxidation of Metals, vol. 79, pp. 529-540, 2013

W. Wei, W. Chen, D.G. Ivey, "Defective rock-salt structure in anodically electrodeposited Mn−Co−O nanocrystals," The Journal of Physical Chemistry C, vol. 111, pp. 10398-10403, 2007.

W. Wei, W. Chen, and D. G. Ivey, "Rock salt−spinel structural transformation in anodically electrodeposited Mn−Co−O nano-crystals, Chemistry of Materials," vol. 20, pp. 1941-1947, 2008.

N. Shaigan, W. Qu, D. G. Ivey, and W. Chen, "A review of recent progress in coatings, surface modifications and alloy developments for solid oxide fuel cell ferritic stainless steel interconnects," Journal of Power Sources, vol. 195, pp. 1529-1542, 2010.

W. Qu, L. Jian, J. M. Hill, and D. G. Ivey, "Electrical and microstructural characterization of spinel phases as potential coatings for SOFC metallic interconnects," Journal of Power Sources, vol. 153, pp. 114-124, 2006.

A. Petric, and H. Ling, "Electrical conductivity and thermal expansion of spinels at elevated temperatures," Journal of the American Ceramic Society, vol. 90, pp. 1515-1520, 2007.

W. Z. Zhu, and S. C. Deevi, "Opportunity of metallic inter-connects for solid oxide fuel cells: a status on contact resistance," Materials Research Bulletin, vol. 38, pp. 957-972, 2003.

K. Hilpert, D. Das, M. Miller, D. H. Peck, and R. Weib, "Chromium vapor species over solid oxide fuel cell interconnect materials and their potential for degradation processes," Journal of The Electrochemical Society, vol. 143, pp. 3642-3647, 1996.

B. -K. Park, J. -W. Lee, S. -B. Lee, T. -H. Lim, S. -J. Park, C. - O. Park, and R. - H. Song, "Cu-and Ni-doped Mn1.5Co1.5O4 spinel coatings on metallic interconnects for solid oxide fuel cells," International Journal of Hydrogen Energy, vol. 38, pp.12043-12050, 2013.

G. Chen, X. Xin, T. Luo, L. Liu, Y. Zhou, C. Yuan, C. Lin, Z. Zhan, and S. Wang, "Mn1.4Co1.4Cu0.2O4 spinel protective coating on ferritic stainless steels for solid oxide fuel cell interconnect applications," Journal of Power Sources, vol. 278, pp. 230-234, 2015.

J. Xiao, W. Zhang, C. Xiong, B. Chi, J. Pu, and L. Jian, "Oxidation of MnCu0.5Co1.5O4 spinel coated SUS430 alloy interconnect in anode and cathode atmospheres for intermediate temperature solid oxide fuel cell," International Journal of Hydrogen Energy, vol. 40, pp. 1868-1876, 2015.

T. Brylewski, A. Kruk, M. Bobruk, A. Adamczyk, J. Partyka, and P. Rutkowski, "Structure and electrical properties of Cu-doped Mn-Co-O spinel prepared via soft chemistry and its application in intermediate-temperature solid oxide fuel cell interconnects," Journal of Power Sources, vol. 333, pp.145-155, 2016.

J. Xiao, W. Zhang, C. Xiong, B. Chi, J. Pu, and L. Jian, "Oxidation behavior of Cu-doped MnCo2O4 spinel coating on ferritic stainless steels for solid oxide fuel cell interconnects," International Journal of Hydrogen Energy, vol. 41 pp. 9611-9618, 2016.

B. Talic, P. V. Hendriksen, K. Wiik, and H. L. Lein, "Thermal expansion and electrical conductivity of Fe and Cu doped MnCo2O4 spinel," Solid State Ionics, vol. 326, pp. 90-99, 2018.

B. Talic, P. V. Hendriksen, K. Wiik, and H. L. Lein, "Diffusion couple study of the interaction between Cr2O3 and MnCo2O4 doped with Fe and Cu," Solid State Ionics, vol.332, pp. 16-24, 2019.

A. Sabato, S. Molin, H. Javed, E. Zanchi, A. Boccaccini, and F. Smeacetto, "In-situ Cu-doped MnCo-spinel coatings for solid oxide cell interconnects processed by electrophoretic deposition," Ceramics International, vol. 45, pp. 19148-19157, 2019.

M. H. S. Bidabadi, T. Siripongsakul, T. Thublaor, P. Wiman, and S. Chandra-ambhorn, "Oxidation and Cr-evaporation behavior of MnCo based spinel and composite coated AISI 430 steel," Surface and Coatings Technology, vol. p. 434, pp. 128176, 2022.

C. D. Kumar, A. Dekich, H. Wang, Y. Liu, W. Tilson, J. Ganley, and J. Fergus, "Transition metal doping of manganese cobalt spinel oxides for coating SOFC interconnects," Journal of The Electrochemical Society, vol. 161 pp. F47-F53, 2014.

W. Kanyarat, P. Limprapard, T. Siripongsakul, S. Chandra-ambhorn, P. Visuttipitukul, and K. Taweesup, "Electroplating Ni-doped Mn-Co films on AISI 430 stainless steel as inter-connects in solid oxide fuel cells (SOFC)," Materials Testing, vol. 59, pp. 951-956, 2017.

A. Masi, M. Bellusci, S. J. McPhail, F. Padella, P. Reale, J. -E. Hong, R. Steinberger-Wilckens, and M. Carlini, "Cu-Mn-Co oxides as protective materials in SOFC technology: The effect of chemical composition on mechanochemical synthesis, sintering behaviour, thermal expansion and electrical conductivity," Journal of the European Ceramic Society, vol. 37, pp. 661-669, 2017.

S. Chandra-ambhorn, W. Homjabok, W. Chandra-ambhorn, T. Thublaor, T. Siripongsakul, "Oxidation and volatilisation behaviour of a type 430 stainless steel coated by Mn-Co oxide by slurry method with pre-oxidation for SOFC interconnect application," Corrosion Science, vol. 187, p. 109506, 2021.

P. Promdirek, G. Lothongkum, Y. Wouters, and S. Chandra-Ambhorn, "A. Galerie, Effect of humidity on the corrosion kinetics of ferritic stainless steels subjected to synthetic biogas," Materials Science Forum, vol. 696, pp. 417-422, 2011.

P. Promdirek, G. Lothongkum, S. Chandra-ambhorn, Y. Wouters, and A. Galerie, "Oxidation kinetics of AISI 441 ferritic stainless steel at high temperatures in CO2 atmosphere," Oxidaiton of Metals, vol. 81, pp. 315-329, 2014.

P. Wiman, A. Muengjai, P. Srihathai, T. Thublaor, T. Siripongsakul, W. Chandra-ambhorn, and S. Chandra-ambhorn, "Oxidation and scale adhesion of a type 430 stainless steel in Ar–CO2 gas mixtures at 800℃," High Temperature Corrosion of Materials, 2023

T. Gheno, D. Monceau, D. J. Young, Mechanism of breakaway oxidation of Fe-Cr and Fe-Cr-Ni alloys in dry and wet carbon dioxide," Corrosion Science, vol. 64, pp. 222-233, 2012.

T. Gheno, D. Monceau, and D. J. Young, "Kinetics of breakaway oxidation of Fe-Cr and Fe-Cr-Ni alloys in dry and wet carbon dioxide," Corrosion Science, vol, 77, pp. 246-256, 2013.

J. Wu, Y. Jiang, C. Johnson, and X. Liu, "DC electrodeposition of Mn-Co alloys on stainless steels for SOFC interconnect application," Journal of Power Sources, vol. 177, pp. 376-385, 2008.

G. C. Kuczynski, "Self-diffusion in sintering of metallic particles, in S. Sōmiya and Y. Moriyoshi (Eds.), Sintering Key Papers, Dordrecht, Springer Netherlands, 1990.

Y. -Z. Hu, C. -X. Li, G. -J. Yang, C.-J. Li, "Evolution of micro-structure during annealing of Mn1.5Co1.5O4 spinel coatings deposited by atmospheric plasma spray," International Journal of Hydrogen Energy, vol. 39, pp. 13844-13851, 2014.

R. Legros, R. Metz, and A. Rousset, "The preparation, characterization and electrical properties of electroceramics made of copper−cobalt manganite spinel: Mn2.6−xCo0.4CuxO4, 0 ≤ x ≤ 1," Journal of the European Ceramic Society, vol. 15, pp. 463-468, 1995.

H. Falk-Windisch, J. E. Svensson, and J. Froitzheim, "The effect of temperature on chromium vaporization and oxide scale growth on interconnect steels for solid oxide fuel cells," Journal of Power Sources, vol. 287, pp. 25-35, 2015.

Downloads

Published

2023-06-27

How to Cite

[1]
T. THUBLAOR, P. . SRIHATHAI, P. . WIMAN, A. . MUENGJAI, and S. . CHANDRA-AMBHORN, “Oxidation behaviour of Mn-Co spinel coating on AISI 430 ferritic stainless steel with and without Cu in Ar-CO\(_{2}\)-H\(_{2}\)O atmosphere”, J Met Mater Miner, vol. 33, no. 2, pp. 29–37, Jun. 2023.

Issue

Section

Original Research Articles