Analysis of the impact factors from the friction stir welding process for dissimilar butt joints between semi-solid cast aluminum 356 and AISI 1018 carbon steel
DOI:
https://doi.org/10.55713/jmmm.v31i2.1003คำสำคัญ:
Friction Stir Welding, Dissimilar butt Joints, Semi-Solid Cast Aluminumบทคัดย่อ
This research aimed to study the impacts of three different rotation speeds of 710, 1000, and 1400 rpm and three welding speeds of 40, 56, and 80 mm·min-1, on dissimilar butt joints between semi-solid aluminum 356 and AISI 1018 carbon steel. Welding tools were made from tungsten carbide material, and the offset was 0 mm. It was found that an increase in the rotation speed and welding speed caused accumulated heat, which led to the appropriate changes in the metallurgical structure. The rotation speed and welding speed factors had the impact on the greater blending of the two metals at the SZ zone. A larger amount of semi-solid aluminum 356 infiltrated into the AISI 1018 carbon steel when the rotation speed and welding speed increased. The findings showed that the most influencing factors on the average tensile strength at the weld lines were the rotation speed of 1000 rpm and the welding speed of 56 mm·min-1. The experiment in this study showed the maximum average tensile strength of 139.9 MPa and the average hardness value of 264.5 HV as the highest hardness value at the welding rotation speed of 1400 rpm and the welding speed of 80 mm·min-1.
Downloads
เอกสารอ้างอิง
K. Kimapong, and T. Watanabe, " Friction stir welding of aluminum alloy to steel”, Welding Journal, vol. 83(10), pp. 277S-282S, 2004.
D. Brandon, and W. D. Kaplan, Joining Processes: An Introduction. New York: John Wiley & Sons, 1997.
S. Kobayashi, and T. Yakou, “Control of intermetallic compound layers at interface between steel and aluminum by diffusion-treatment”, Materials Science and Engineering A, vol. 338(1-2), pp. 44-53, 2002. DOI: https://doi.org/10.1016/S0921-5093(02)00053-9
T. B. Massalski, H. Okamoto, P. R. Subramanian, and L. Kacprzak, Binary Alloy Phase Diagrams, 2nd Edition. OHIO: ASM International, 1990.
W. M. Thomas, E. D. Nicholas, J. C. Needham, M. G. Murch, S. P. Temple, and C. J. Dawes, “Friction stir butt welding”, International Patent application, No. PCT/GB92/02203, 1991.
W. M. Thomas, and E. D.Nicholas, “Friction Stir Welding for the Transportation Industries”, Materials and Design, vol. 18, pp. 269-273, 1991. DOI: https://doi.org/10.1016/S0261-3069(97)00062-9
R. S. Mishra, and Z. Y. Ma, “Friction stir welding and processing”, Materials Science and Engineering, vol. 50(1-2), pp. 1-78, 2005. DOI: https://doi.org/10.1016/j.mser.2005.07.001
M. Dehghani, A. Amadeh, and M. S. A. A. Akbari, “Investigations on the effects of friction stir welding parameters on intermetallic and defect formation in joining aluminum alloy to mild steel”, Materials and Design, vol. 49, pp. 433-441, 2013. DOI: https://doi.org/10.1016/j.matdes.2013.01.013
R. S. Coelho, A. Kostkac, J. F. D. Santos, and A. R. Kaysser-Pyzalla, “Friction-stir dissimilar welding of aluminum alloy to high strength steels: Mechanical properties and their relation to microstructure”, Materials Science and Engineering A, vol. 556, pp. 175-183, 2012. DOI: https://doi.org/10.1016/j.msea.2012.06.076
W. Takehiko, T. Hirofumi, and Y. Atsushi, “Joining of aluminum alloy to steel by friction stir welding”, Journal of Materials Processing Technology, vol. 178(1-3), pp. 342-349, 2006. DOI: https://doi.org/10.1016/j.jmatprotec.2006.04.117
W. Boonchouytan, J. Chatthong, and R. Burapa, “Study the basic parameters of friction stir welding of dissimilar joint between aluminum alloy semi-solid metal 356 and mild steel”, Proceedings of Rajamangala Manufacturing & Management Technology Conference, Krabi, Thailand, 2018, pp. 241-249.
S. Zandsalimi, A. Heidarzadeh, and T. Saeid, “Dissimilar friction-stir welding of 430 stainless steel and 6061 aluminum alloy: Microstructure and mechanical properties of the joints”, Journal of Materials Design and Applications, vol. 223(9), pp. 1791-1801, 2019. DOI: https://doi.org/10.1177/1464420718789447
M. Habibnia, M. Shakeri, S. Nourouzi, and M. K. Besharati Givi, “Microstructural and mechanical properties of friction stir welded 5050 Al alloy and 304 stainless steel plates”, The International Journal of Advanced Manufacturing Technology, vol. 76, pp. 819-829, 2015. DOI: https://doi.org/10.1007/s00170-014-6306-5
E. Arameh, H. Abdelmagid, T. Faris, A. D. Hamed, and K. Farzad, “Simulation and experimental study of underwater dissimilar friction-stir welding between aluminum and steel”, Journal of Materials Research and Technology, vol. 9(3), pp. 3767-3781, 2020.
F. Khodabakhshi, A. P. Gerlich, A. Simchi, and A. H. Kokabi, “Cryogenicfriction-stir processing of ultrafine-grained Al–Mg–TiO2 nanocomposites”, Materials Science and Engineering A, vol. 620, pp. 471-482, 2015. DOI: https://doi.org/10.1016/j.msea.2014.10.048
F. Khodabakhshi, M. Nosko, and A. P. Gerlich, “Dynamic restoration and crystallographic texture of a friction-stir processed Al–Mg–SiC surface nanocomposite”, Journal Materials Science and Technology, vol. 34(14), pp. 1773-1791, 2018. DOI: https://doi.org/10.1080/02670836.2018.1490858
R. M. Terry, S. Srinivasan, and J. Q. Su, “Recrystallization mechanisms during friction stir welding/processing of aluminum alloys”, Scripta Materialia, vol. 58(5), pp. 349-354, 2008. DOI: https://doi.org/10.1016/j.scriptamat.2007.09.064
H. Y. Huang, I. C Kuo, and C. W. Zhang, “Friction-stir welding of aluminum alloy with an iron-based metal as reinforcing material”, Science and Engineering of Composite Materials, vol. 25(1), pp.123-131, 2018. DOI: https://doi.org/10.1515/secm-2016-0065
G. S. Sajin, “Friction stir welding of aluminum 6082 with mild steel and its joint analyses”, M.D. thesis, Department of Materials Science and Engineering, Indian Institute of Technology Hyderabad, Telangana, India, 2012. DOI: https://doi.org/10.11127/ijammc.2013.02.035
S. Lia, Y. Chena, J. Kang, Y. Huang, J. A. Gianetto, and L. Yin, “Interfacial microstructures and mechanical properties of dissimilar titanium alloy and steel friction stir butt-welds”, Journal of Manufacturing Processes, vol. 40, pp. 160-168, 2019. DOI: https://doi.org/10.1016/j.jmapro.2019.03.015
A. Eyvazian, A. Hamouda, F. Tarlochan, H. A. Derazkola, and F. Khodabakhshi, “Simulation and experimental study of underwater dissimilar friction-stir welding between aluminium and steel”, Journal of Materials Research and Technology, vol. 9(3), pp. 3767-3781, 2020. DOI: https://doi.org/10.1016/j.jmrt.2020.02.003
ดาวน์โหลด
เผยแพร่แล้ว
วิธีการอ้างอิง
ฉบับ
บท
การอนุญาต
ลิขสิทธิ์ (c) 2021 Journal of Metals, Materials and Minerals
This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.
Authors who publish in this journal agree to the following terms:
- Authors retain copyright and grant the journal right of first publication with the work simultaneously licensed under a Creative Commons Attribution License that allows others to share the work with an acknowledgment of the work's authorship and initial publication in this journal.
- Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgment of its initial publication in this journal.