Preparation of a mixed Al/Sc nano-oxide derived from the bauxite residue (red mud) via the sulfuric acid roasting–leaching–precipitation process
DOI:
https://doi.org/10.55713/jmmm.v31i1.962คำสำคัญ:
Bauxite residue, Red mud, Sulfuric acid roasting, Precipitation, Al/Sc nano-oxideบทคัดย่อ
In this study, three methods were used and compared for the selectable extraction of aluminum/ scandium with the least amount of iron in red mud (RM) samples from the Iran alumina plant in Jajarm as follows: 1) RM direct acid leaching with H2SO4, 2) RM washing with hydrochloric acid and oxalic acid before leaching with H2SO4, and 3) RM sulfuric acid roasting-leaching-precipitation. The aim was to extract the highest amount of scandium while preventing the leaching of other metals, especially iron. Due to any discriminative features, the selective separation of Al/Sc with methods 1 and 2 was impossible practically. While, method 3 resulted in 73.7% of extracted scandium under optimal conditions with only 0.6% of iron found in the final product. The characterization of the final oxide product was done via inductively coupled plasma mass spectrometry (ICP-MS) and energy-dispersive X-ray analysis (EDX). The morphology of the oxide product was examined by field emission scanning electron microscopy (FE-SEM). This mixture oxide had a nanosize spherical shape and was distributed uniformly. The pH of the remaining red mud after the acid roasting-leaching-precipitation method was 8, which was far more environmentally desirable than the primary red mud with a pH = 12.
Downloads
เอกสารอ้างอิง
W. Wang, Y. Pranolo, and C. Y. Cheng, "Metallurgical processes for scandium recovery from various resources: A review," Hydrometallurgy, vol. 108, pp. 100-108, 2011. DOI: https://doi.org/10.1016/j.hydromet.2011.03.001
B.E. Jones, and R.J. Haynes, "Bauxite processing residue: a critical review of its formation, properties, storage, and revegetation," Critical Reviews in Environmental Science and Technology, vol. 41, pp. 271-315, 2011. DOI: https://doi.org/10.1080/10643380902800000
R.P. Narayanan, N.K. Kazantzis, and M.H. Emmert, "Selective process steps for the recovery of scandium from Jamaican bauxite residue (red mud)," ACS Sustainable Chemistry & Engineering, vol. 6, pp. 1478-1488, 2018. DOI: https://doi.org/10.1021/acssuschemeng.7b03968
S. Kumar, R. Kumar, and A. Bandopadhyay, "Innovative methodologies for the utilisation of wastes from metallurgical and allied industries," Resources, Conservation & Recycling, vol. 48, pp. 301-314, 2006. DOI: https://doi.org/10.1016/j.resconrec.2006.03.003
F. M. Kaußen, and B. Friedrich, "Phase characterization and thermochemical simulation of (landfilled) bauxite residue (red mud) in different alkaline processes optimized for aluminum recovery," Hydrometallurgy, vol. 176, pp. 49-61, 2018. DOI: https://doi.org/10.1016/j.hydromet.2018.01.006
P.E. Tsakiridis, S. Agatzini-Leonardou, and P. Oustadakis, "Red mud addition in the raw meal for the production of Portland cement clinker," Journal of Hazardous Materials, vol. 116, pp. 103-110, 2004. DOI: https://doi.org/10.1016/j.jhazmat.2004.08.002
L.J. Kirwan, A. Hartshorn, J.B. McMonagle, L. Fleming, and D. Funnell, "Chemistry of bauxite residue neutralisation and aspects to implementation," International Journal of Mineral Processing, vol. 119, pp. 40-50, 2013. DOI: https://doi.org/10.1016/j.minpro.2013.01.001
H. Gu, W. Li, Z. Li, T. Guo, H. Wen, and N. Wang, "Leaching behavior of lithium from bauxite residue using acetic acid," Mining, Metallurgy & Exploration, vol. 37, pp. 443-451, 2020. DOI: https://doi.org/10.1007/s42461-020-00181-1
L. Wang, N. Sun, H. Tang, and W. Sun, "A review on comprehensive utilization of red mud and prospect analysis," Minerals, vol. 9, pp. 362, 2019. DOI: https://doi.org/10.3390/min9060362
G.S. Babu, K.R. Reddy, A. De, and M. Datta, Geoenvironmental Practices and Sustainability: Linkages and Directions. Singapore: Springer, 2017.
X. Yang, J. Zhao, H. Li, P. Zhao, and Q. Chen, "Recycling red mud from the production of aluminium as a red cement-based mortar," Waste Management & Research, vol. 35, pp. 500-507, 2017. DOI: https://doi.org/10.1177/0734242X16684386
X. Liu, and N. Zhang, "Utilization of red mud in cement production: a review," Waste Management & Research, vol. 29, pp. 1053-1063, 2011. DOI: https://doi.org/10.1177/0734242X11407653
R.M. Novais, J. Carvalheiras, M.P. Seabra, R.C. Pullar, and J.A. Labrincha, "Innovative application for bauxite residue: Red mud-based inorganic polymer spheres as pH regulators," Journal of Hazardous Materials, vol. 358, pp. 69-81, 2018. DOI: https://doi.org/10.1016/j.jhazmat.2018.06.047
S. Suresh, and D. Sudhakara, "Investigation of Mechanical and Tribological Properties of Red Mud-Reinforced Particulate Polymer Composite," Journal of Bio- and Tribo-Corrosion, vol. 5, pp. 1-8, 2019. DOI: https://doi.org/10.1007/s40735-019-0279-8
C. Li, H. Zeng, P. Liu, J. Yu, F. Guo, G. Xu, and Z. G. Zhang, "The recycle of red mud as excellent SCR catalyst for removal of NOx," RSC Advances, vol. 7, pp. 53622-53630, 2017. DOI: https://doi.org/10.1039/C7RA10348D
S.F. Kurtoğlu, and A. Uzun, "Red Mud as an Efficient, Stable and Cost-Free Catalyst for COx-Free Hydrogen Production from Ammonia," Scientific reports, vol. 6, pp. 1-8, 2016. DOI: https://doi.org/10.1038/srep32279
I. Jacukowicz-Sobala, D. Ociński, and E. Kociołek-Balawejder, "Iron and aluminium oxides containing industrial wastes as adsorbents of heavy metals: Application possibilities and Iimitations, " Waste Management & Research, vol. 33, pp. 612-629, 2015. DOI: https://doi.org/10.1177/0734242X15584841
L. Wang, G. Hu, F. Lyu, T. Yue, H. Tang, H. Han, and W. Sun, "Application of Red Mud in Wastewater Treatment," Minerals, vol. 9, pp. 281, 2019. DOI: https://doi.org/10.3390/min9050281
L.J. Hou, T.Y. Liu, and A.X. Lu, "Red mud and fly ash-based ceramic foams using starch and manganese dioxide as foaming agent," Transactions of Nonferrous Metals Society of China, vol. 27, pp. 591-598, 2017. DOI: https://doi.org/10.1016/S1003-6326(17)60066-9
V.A. Mymrin, and A.J. Vázquez-Vaamonde, "Red mud of aluminium production waste as basic component of new construction materials," Waste Management & Research, vol. 19, pp. 465-469, 2001. DOI: https://doi.org/10.1177/0734242X0101900512
R.P. Narayanan, L.C. Ma, N.K. Kazantzis, and M.H. Emmert, "Cost analysis as a tool for the development of Sc recovery processes from bauxite residue (red mud)," ACS Sustainable Chemistry & Engineering, vol. 6, pp. 5333-5341, 2018. DOI: https://doi.org/10.1021/acssuschemeng.8b00107
B. Mishra, A. Staley, and D. Kirkpatrick, "Recovery of value-added products from red mud," Mining, metallurgy & Exploration, vol. 19, pp. 87-94, 2002. DOI: https://doi.org/10.1007/BF03403261
S. Lathabai, and P. G. Lloyd, "The effect of scandium on the microstructure, mechanical properties and weldability of a cast Al–Mg alloy," Acta Materialia, vol. 50, pp. 4275-4292, 2002. DOI: https://doi.org/10.1016/S1359-6454(02)00259-8
R. Lumley, Fundamentals of Aluminium Metallurgy: Recent Advances. United Kingdom: Woodhead Publishing, 2018.
A.V. Pozdniakov, and R.Y. Barkov, "Microstructure and mechanical properties of novel Al-Y-Sc alloys with high thermal stability and electrical conductivity," Journal of Materials Science and Technology, vol. 36, pp. 1-6, 2020. DOI: https://doi.org/10.1016/j.jmst.2019.08.006
R.M. Rivera, B. Ulenaers, G. Ounoughene, K. Binnemans, and T. Van Gerven, "Extraction of rare earths from bauxite residue (red mud) by dry digestion followed by water leaching," Minerals Engineering, vol. 119, pp. 82-92, 2018. DOI: https://doi.org/10.1016/j.mineng.2018.01.023
Y. Liu, and R. Naidu, "Hidden values in bauxite residue (red mud): Recovery of metals," Waste Management, vol. 34, pp. 2662-2673, 2014 DOI: https://doi.org/10.1016/j.wasman.2014.09.003
G. Li, Q. Ye, B. Deng, J. Luo, M. Rao, Z. Peng, and T. Jiang, "Extraction of scandium from scandium-rich material derived from bauxite ore residues," Hydrometallurgy, vol. 176, pp. 62-68, 2018. DOI: https://doi.org/10.1016/j.hydromet.2018.01.007
Z.L. Yu, Z.X. Shi, Y.M. Chen, Y.J. Niu, Y.X. Wang, and P.Y. Wan, "Red-mud treatment using oxalic acid by UV irradiation assistance," Transactions of Nonferrous Metals Society of China, vol. 22, pp. 456-460, 2012. DOI: https://doi.org/10.1016/S1003-6326(11)61198-9
R.P. Narayanan, N.K. Kazantzis, and M.H. Emmert, "Process for Scandium Recovery from Jamaican Bauxite Residue: A Probabilistic Economic Assessment," Materials Today, vol. 9, pp. 578-586, 2019. DOI: https://doi.org/10.1016/j.matpr.2018.10.378
J. Anawati, and G. Azimi, "Recovery of scandium from Canadian bauxite residue utilizing acid baking followed by water leaching," Waste Management, vol. 95, pp. 549-559, 2019. DOI: https://doi.org/10.1016/j.wasman.2019.06.044
A. Panov, G. Klimentenok, G. Podgorodetskiy, and V. Gorbunov, "Directions for Large Scale Utilization of Bauxite Residue," in Light Metals, C. E. Suarez (eds) Springer, 2012, pp. 93-98. DOI: https://doi.org/10.1002/9781118359259.ch17
M.T. Ochsenkühn-Petropoulou, K.S. Hatzilyberis, L.N. Mendrinos, and C.E. Salmas, "Pilot-plant investigation of the leaching process for the recovery of scandium from red mud," Industrial & Engineering Chemistry, vol. 41, pp. 5794-5801, 2002. DOI: https://doi.org/10.1021/ie011047b
C.R. Borra, B. Blanpain, Y. Pontikes, K. Binnemans, and T. Van Gerven, "Recovery of rare earths and other valuable metals from bauxite residue (red mud): a review," Journal of Sustainable Metallurgy, vol. 2, pp. 365-386, 2016. DOI: https://doi.org/10.1007/s40831-016-0068-2
Z. Liu, and H. Li, "Metallurgical process for valuable elements recovery from red mud – A review," Hydrometallurgy, vol. 155, pp. 29-43, 2015. DOI: https://doi.org/10.1016/j.hydromet.2015.03.018
N. Zhang, H.X. Li, and X.M. Liu, "Recovery of scandium from bauxite residue—red mud: a review," Rare Metals, vol. 35, pp. 887–900, 2016. DOI: https://doi.org/10.1007/s12598-016-0805-5
G. Alkan, B. Yagmurlu, S. Cakmakoglu, T. Hertel, S. Kaya, L. Gronen, S. Stopic, and B. Friedrich, "Novel approach for enhanced scandium and titanium leaching efficiency from bauxite residue with suppressed silica gel formation," Scientific Reports, vol. 8, pp. 1-11, 2018. DOI: https://doi.org/10.1038/s41598-018-24077-9
C.R. Borra, J. Mermans, B. Blanpain, Y. Pontikes, K. Binnemans, and T. Van Gerven, "Selective recovery of rare earths from bauxite residue by combination of sulfation, roasting and leaching," Minerals Engineering, vol. 92, pp. 151-159, 2016. DOI: https://doi.org/10.1016/j.mineng.2016.03.002
W. Wang, Y. Pranolo, and C.Y. Cheng, "Recovery of scandium from synthetic red mud leach solutions by solvent extraction with D2EHPA," Separation and Purification Technology, vol. 108, pp. 96-102, 2013. DOI: https://doi.org/10.1016/j.seppur.2013.02.001
S. Reid, J. Tam, M. Yang, and G. Azimi, "Technospheric mining of rare earth elements from bauxite residue (red mud): Process optimization, kinetic investigation, and microwave pretreatment," Scientific reports, vol. 7, pp. 1-9, 2017. DOI: https://doi.org/10.1038/s41598-017-15457-8
M. Ochsenkuehn-Petropoulou, L.A. Tsakanika, T. Lymperopoulou, K.M. Ochsenkuehn, K. Hatzilyberis, P. Georgiou, C. Stergiopoulos, O. Serifi, and F. Tsopelas, "Efficiency of sulfuric acid on selective scandium leachability from bauxite residue," Metals, vol. 8, pp. 915, 2018. DOI: https://doi.org/10.3390/met8110915
J. Demol, E. Ho, K. Soldenhoff, and G. Senanayake, "The sulfuric acid bake and leach route for processing of rare earth ores and concentrates: A review," Hydrometallurgy, vol. 188, pp. 123-139, 2019. DOI: https://doi.org/10.1016/j.hydromet.2019.05.015
Y. Yang, X. Wang, M. Wang, H. Wang, and P. Xian, "Iron recovery from the leached solution of red mud through the application of oxalic acid," International Journal of Mineral Processing, vol. 157, pp. 145-151, 2016. DOI: https://doi.org/10.1016/j.minpro.2016.11.001
Y. Yang, X. Wang, M. Wang, H. Wang, and P. Xian, "Recovery of iron from red mud by selective leach with oxalic acid," Hydrometallurgy, vol. 157, pp. 239-245, 2015. DOI: https://doi.org/10.1016/j.hydromet.2015.08.021
Z. Liu, H. Li, Q. Jing, and M. Zhang, "Recovery of scandium from leachate of sulfation-roasted bayer red mud by liquid–liquid extraction," JOM, vol. 69, pp. 2373-2378, 2017. DOI: https://doi.org/10.1007/s11837-017-2518-0
H. Tagawa, "Thermal decomposition temperatures of metal sulfates," Thermochimica Acta, vol. 80, pp. 23-33, 1984. DOI: https://doi.org/10.1016/0040-6031(84)87181-6
M.W. Nathans, and W.W. Wendlandt, "The thermal decomposition of the rare-earth sulphates: Thermo-gravimetric and differential thermal analysis studies up to 1400℃," Journal of Inorganic and Nuclear Chemistry, vol. 24, pp. 869-879, 1962. DOI: https://doi.org/10.1016/0022-1902(62)80108-0
K.H. Stern, and E.L. Weise, High temperature properties and decomposition of inorganic salts. Washington, D.C.: National Bureau of Standards, 1966. DOI: https://doi.org/10.6028/NBS.NSRDS.7
ดาวน์โหลด
เผยแพร่แล้ว
วิธีการอ้างอิง
ฉบับ
บท
การอนุญาต
ลิขสิทธิ์ (c) 2021 Journal of Metals, Materials and Minerals
This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.
Authors who publish in this journal agree to the following terms:
- Authors retain copyright and grant the journal right of first publication with the work simultaneously licensed under a Creative Commons Attribution License that allows others to share the work with an acknowledgment of the work's authorship and initial publication in this journal.
- Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgment of its initial publication in this journal.