The Influence of Different Crystal Modifiers on Ultra-Low Embodied Energy Curing Fiber-Reinforced Cement Composites

Authors

  • Passakorn SONPRASARN Department of Materials Engineering, Faculty of Engineering, Kasetsart University, Ngamwongwan Road, Chatuchak, Bangkok, 10900, Thailand
  • Wichit PRAKAYPAN Shera Public Company Limited, Saraburi - Lomsak Road, Pattananikom, Lopburi, 15220, Thailand
  • Sureerat POLSILAPA Department of Materials Engineering, Faculty of Engineering, Kasetsart University, Ngamwongwan Road, Chatuchak, Bangkok, 10900, Thailand
  • Nuntaporn KONGKAJUN Department of Materials and Textile Technology, Faculty of Science and Technology, Thammasat University, Phahonyothin Road, Klong Luang, Prathumthani, 12120, Thailand
  • Edward A. LAITILA Department of Materials Science and Engineering, Michigan Technological University, Townsend Drive, Houghton, MI, 49931, USA
  • Nutthita CHUANKRERKKUL Metallurgy and Materials Science Research Institute, Chulalongkorn University, Soi Chulalongkorn 12, Patumwan, Bangkok, 10330, Thailand
  • Parinya CHAKARTNARODOM Department of Materials Engineering, Faculty of Engineering, Kasetsart University, Ngamwongwan Road, Chatuchak, Bangkok, 10900, Thailand

DOI:

https://doi.org/10.55713/jmmm.v32i3.1521

Keywords:

fiber cement, tobermorite, moisture curing, hydration reaction, low embodied energy

Abstract

Fiber-reinforced cement composites (FRCC) are widely used in the construction of houses and commercial buildings in many countries such as the United States, the United Kingdom, the European countries, and the Asian countries such as China, India, and Thailand.  Conventionally, the FRCC is manufactured from Portland cement, silica sand, and cellulose fiber using the so-called autoclaved curing under a designate hydrothermal condition to accelerate the hydration reaction resulting in superior properties.  However, the autoclave-curing process needs a huge investment and generates highly environmental impact specially greenhouse gases due to its heavy energy consumption.  Hence, this research aims to develop the FRCC with lowering embodied energy via the energy-free moisture curing process.  The use of different crystal modifiers (CM) including synthetic tobermorite, alumino-silicate complex, and modified lithium compound in addition of the usual FRCC composition to drive the hydration kinetic and then properties achieved were characterized by the relevance of higher heat of hydration.  Moreover, scanning electron microscope (SEM) were used to reveal the favorable effects of appropriate CM through the microstructure.  The results approved that the FRCC with qualified mechanical performance and densified microstructure was successfully produced by using the appropriate moisture curing condition and CM. Additionally, using alumino-silicate complex as CM at 3% of cement weight produced FRCC with the highest modulus of elasticity of 9,067 ± 492 MPa, and the lowest % water absorption of 27.42 ± 1.65 %.

Downloads

Download data is not yet available.

References

National News Bureau Of Thailand. "PM tells world leaders: Thailand will step up fight against climate change." https://thainews.prd.go.th/en/news/detail/%20TCATG211102174518827 (accessed 2022).

The Office of Natural Resources and Environmental Policy and Planning (ONEP). "Greenhouse Gas Inventory Report: Manufacturing Processes and Product Uses." https://climate.onep.go.th/wp-content/uploads/2020/02/Meeting_document_4.1.pdf (accessed Dec, 2021).

Intergovernmental Panel on Climate Change, "2006 IPCC Guidelines for National Greenhouse Gas Inventories," in Industrial Processes and Product Use, vol. 3, 2006.

P. González-Vallejo, M. Marrero, and J. Solís-Guzmán, "The ecological footprint of dwelling construction in Spain," Ecological Indicators, vol. 52, pp. 75-84, doi: https://doi.org/10.1016/j.ecolind.2014.11.016.

N. Kongkajun, E. A. Laitila, P. Ineure, W. Prakaypan, B. Cherdhirunkorn, and P. Chakartnarodom, "Soil-cement bricks produced from local clay brick waste and soft sludge from fiber cement production," Case Studies in Construction Materials, Article vol. 13, 2020, Art no. e00448, doi: 10.1016/j.cscm.2020.e00448.

P. Sonprasarn, P. Chakartnarodom, P. Ineure, and W. Prakaypan, "Effects of the chemical treatment on coal-fired bottom ash for the utilization in fiber-reinforced cement," Journal of Metals, Materials and Minerals, Article vol. 29, no. 4, pp. 55-60, 2019, doi: 10.14456/jmmm.2019.47.

P. Sonprasarn, P. Chakartnarodom, N. Kongkajun, and W. Prakaypan. Microstructure and mechanical performance of fiber-reinforced cement composites made with nucleating-agent activated coal-fired power plant bottom ash, Solid State Phenomena, vol. 302 SSP, pp. 85-92, 2020.

P. Pahuswanno, P. Chakartnarodom, P. Ineure, and W. Prakaypan, "The influences of chemical treatment on recycled rejected fiber cement used as fillers in the fiber cement products," Journal of Metals, Materials and Minerals, Article vol. 29, no. 3, pp. 66-70, 2019, doi: 10.14456/jmmm.2019.36.

P. Pahuswanno, P. Chakartnarodom, N. Kongkajun, and W. Prakaypan. Feasibility study of using modified recycled fiber-cement for the production of high performance fiber-cement composites, Solid State Phenomena, vol. 302 SSP, pp. 93-99, 2020.

A. M. Zeyad et al., "Review on effect of steam curing on behavior of concrete," Cleaner Materials, vol. 3, p. 100042, 2022, doi: https://doi.org/10.1016/j.clema.2022.100042.

D. R. Askeland, P. P. Fulay, and W. J. Wrigh, The Science and Engineering of Materials, sixth ed. Stamford, CT Cengage Learning, 2011.

P. Chakartnarodom, W. Prakaypan, P. Ineure, N. Kongkajun, and N. Chuankrerkkul, "Formula of basalt fiber-reinforced cement board," Thailand Patent 12440, 2017. [Online]. Available: https://patentsearch.ipthailand.go.th/DIP2013/view_public_data.php?appno=11623600023

P. Chakartnarodom, W. Prakaypan, P. Ineure, N. Kongkajun, and N. Chuankrerkkul, "Formula of basalt fiber-reinforced roof tiles," Thailand Patent 15370, 2019. [Online]. Available: https://patentsearch.ipthailand.go.th/DIP2013/view_public_data.php?appno=11623600023

P. Chakartnarodom, W. Prakaypan, P. Ineure, N. Kongkajun, and N. Chuankrerkkul, "Formula of basalt fiber-reinforced roof-tiles cover " Thailand Patent 18025, 2021. [Online]. Available: https://patentsearch.ipthailand.go.th/DIP2013/view_public_data.php?appno=11623600023

P. Chakartnarodom, N. Kongkajun, N. Chuankrerkkul, P. Ineure, and A. W. Prakaypan, "Reducing water absorption of fiber-cement composites for exterior applications by crystal modification method," Journal of Metals, Materials and Minerals, Article vol. 29, no. 4, pp. 90-98, 2019, doi: 10.14456/jmmm.2019.51.

P. Chakartnarodom, W. Prakaypan, P. Ineure, N. Kongkajun, and N. Chuankrerkkul. Feasibility study of using basalt fibers as the reinforcement phase in fiber-cement products, Key Engineering Materials, vol. 766 KEM, pp. 252-257, 2018.

P. Chakartnarodom, W. Prakaypan, P. Ineure, N. Chuankrerkkul, E. A. Laitila, and N. Kongkajun, "Properties and performance of the basalt-fiber reinforced texture roof tiles," Case Studies in Construction Materials, vol. 13, p. e00444, 2020, doi: https://doi.org/10.1016/j.cscm.2020.e00444.

Z. Song, Z. Lu, and Z. Lai, "The effect of lithium silicate impregnation on the compressive strength and pore structure of foam concrete," Construction and Building Materials, vol. 277, p. 122316, 2021, doi: https://doi.org/10.1016/j.conbuildmat.2021.122316.

Z.-h. He, S.-g. Du, and D. Chen, "Microstructure of ultra high performance concrete containing lithium slag," Journal of Hazardous Materials, vol. 353, pp. 35-43, 2018, doi: https://doi.org/10.1016/j.jhazmat.2018.03.063.

S. O. Ekolu, M. D. A. Thomas, and R. D. Hooton, "Dual effectiveness of lithium salt in controlling both delayed ettringite formation and ASR in concretes," Cement and Concrete Research, vol. 37, no. 6, pp. 942-947, 2007, doi: https://doi.org/10.1016/j.cemconres.2007.01.014.

F. Dabbaghi, A. Sadeghi-Nik, N. A. Libre, and S. Nasrollahpour, "Characterizing fiber reinforced concrete incorporating zeolite and metakaolin as natural pozzolans," Structures, vol. 34, pp. 2617-2627, 2021, doi: https://doi.org/10.1016/j.istruc.2021.09.025.

S. Ganji, H. E. Sharabiani, and F. Zeinali, "Laboratory investigation on abrasion resistance and mechanical properties of concretes containing zeolite powder and polyamide tire cord waste as fiber," Construction and Building Materials, vol. 308, p. 125053, 2021, doi: https://doi.org/10.1016/j.conbuildmat.2021.125053.

X. Zheng, J. Zhang, X. Ding, H. Chu, and J. Zhang, "Frost resistance of internal curing concrete with calcined natural zeolite particles," Construction and Building Materials, vol. 288, p. 123062, 2021, doi: https://doi.org/10.1016/j.conbuildmat.2021.123062.

M. Tayebi and M. Nematzadeh, "Post-fire flexural performance and microstructure of steel fiber-reinforced concrete with recycled nylon granules and zeolite substitution," Structures, vol. 33, pp. 2301-2316, 2021, doi: https://doi.org/10.1016/j.istruc.2021.05.080.

P. V. Madhuri, B. Kameswara Rao, and A. Chaitanya, "Improved performance of concrete incorporated with natural zeolite powder as supplementary cementitious material," Materials Today: Proceedings, vol. 47, pp. 5369-5378, 2021, doi: https://doi.org/10.1016/j.matpr.2021.06.089.

M. H. Zhang and V. M. Malhotra, "Characteristics of a thermally activated alumino-silicate pozzolanic material and its use in concrete," Cement and Concrete Research, vol. 25, no. 8, pp. 1713-1725, 1995, doi: https://doi.org/10.1016/0008-8846(95)00167-0.

N. M. Al-Akhras, "Durability of metakaolin concrete to sulfate attack," Cement and Concrete Research, vol. 36, no. 9, pp. 1727-1734, 2006, doi: https://doi.org/10.1016/j.cemconres.2006.03.026.

E. John, J. D. Epping, and D. Stephan, "The influence of the chemical and physical properties of C-S-H seeds on their potential to accelerate cement hydration," Construction and Building Materials, vol. 228, p. 116723, 2019, doi: https://doi.org/10.1016/j.conbuildmat.2019.116723.

S. Wang, X. Peng, L. Tang, L. Zeng, and C. Lan, "Influence of inorganic admixtures on the 11Å-tobermorite formation prepared from steel slags: XRD and FTIR analysis," Construction and Building Materials, vol. 60, pp. 42-47, 2014, doi: https://doi.org/10.1016/j.conbuildmat.2014.03.002.

ASTM C186-98 Standard Test Method for Heat of Hydration of Hydraulic Cement, ASTM International, West Conshohocken, PA, USA.

ASTM C1185 Standard Test Methods for Sampling and Testing Non-Asbestos Fiber-Cement Flat Sheet, Roofing and Siding Shingles, and Clapboards, ASTM International, West Conshohocken, PA, USA, 2016.

V. Dwivedi, S. Das, N. Singh, S. Rai, and N. Gajbhiye, "Portland cement hydration in the presence of admixtures - Black gram pulse and superplasticizer," Materials Research-ibero-american Journal of Materials - MATER RES-IBERO-AM J MATER, vol. 11, 2008, doi: 10.1590/S1516-14392008000400008.

P. Chakartnarodom, W. Prakaypan, P. Ineure, N. Kongkajun, and N. Chuankrerkkul, "Feasibility Study of Using Basalt Fibers as the Reinforcement Phase in Fiber-Cement Products," Key Engineering Materials, vol. 766, pp. 252-257, 2018, doi: 10.4028/www.scientific.net/KEM.766.252.

G. C. Bye, P. Livesey, and L. J. Struble, Portland Cement. Institution of Civil Engineers Publishing, 2011.

Y. T. Tran, J. Lee, P. Kumar, K.-H. Kim, and S. S. Lee, "Natural zeolite and its application in concrete composite production," Composites Part B: Engineering, vol. 165, pp. 354-364, 2019, doi: https://doi.org/10.1016/j.compositesb.2018.12.084.

S. T. Witzleben, "Acceleration of Portland cement with lithium, sodium and potassium silicates and hydroxides," Materials Chemistry and Physics, vol. 243, p. 122608, 2020, doi: https://doi.org/10.1016/j.matchemphys.2019.122608.

D. Marchon and R. J. Flatt, "8 - Mechanisms of cement hydration," in Science and Technology of Concrete Admixtures, P.-C. Aïtcin and R. J. Flatt Eds.: Woodhead Publishing, 2016, pp. 129-145.

W. Zhou, L. Duan, S. Tang, E. Chen, and A. Hanif, "Modeling the evolved microstructure of cement pastes governed by diffusion through barrier shells of C–S–H," Journal of Materials Science, 2019, doi: 10.1007/s10853-018-03193-x.

P. Chakartnarodom, N. Kongkajun, N. Chuankrerkkul, P. Ineure, and W. Prakaypan, "Reducing water absorption of fiber-cement composites for exterior applications by crystal modification method," Journal of Metals, Materials and Minerals, vol. 29, no. 4, pp. 90-98, 2019, doi: 10.14456/jmmm.2019.51.

S. Komarneni, M. Miyake, and R. Roy, "Cation-Exchange Properties of (Al + Na)-Substituted Synthetic Tobermorites," Clays and Clay Minerals - CLAYS CLAY MINER, vol. 35, pp. 385-390, 1987, doi: 10.1346/CCMN.1987.0350509.

Y. Liu, B. Leong, Z.-T. Hu, and E.-H. Yang, "Autoclaved aerated concrete incorporating waste aluminum dust as foaming agent," Construction and Building Materials, vol. 148, pp. 140-147, 2017, doi: 10.1016/j.conbuildmat.2017.05.047.

J. Ding et al., "A novel process for synthesis of tobermorite fiber from high-alumina fly ash," Cement and Concrete Composites, vol. 65, pp. 11-18, 2016, doi: https://doi.org/10.1016/j.cemconcomp.2015.10.017.

H. Maeda, A. Kazuki, and H. Ishida, "Hydrothermal synthesis of aluminum substituted tobermorite by using various crystal phases of alumina," Journal of the Ceramic Society of Japan, vol. 119, pp. 375-377, 2011, doi: 10.2109/jcersj2.119.375.

A. Majdinasab and Q. Yuan, "Synthesis of Al-substituted 11Å tobermorite using waste glass cullet: A study on the microstructure," Materials Chemistry and Physics, vol. 250, p. 123069, 2020, doi: https://doi.org/10.1016/j.matchemphys.2020.123069.

Downloads

Published

2022-09-30

How to Cite

[1]
P. SONPRASARN, “The Influence of Different Crystal Modifiers on Ultra-Low Embodied Energy Curing Fiber-Reinforced Cement Composites”, J Met Mater Miner, vol. 32, no. 3, pp. 93–100, Sep. 2022.

Issue

Section

Original Research Articles

Most read articles by the same author(s)

1 2 > >>