Controlling titanium incorporation in hydrogenated amorphous carbon films via closed-loop feedback in reactive high power impulse magnetron sputtering

Authors

  • Pornthip RATCHAYOTEE Department of Physics, Faculty of Science, Mahasarakham University, Maha Sarakham 44150, Thailand
  • Artit CHINGSUNGNOEN Department of Physics, Faculty of Science, Mahasarakham University, Maha Sarakham 44150, Thailand
  • Phitsanu POOLCHARUANSIN Department of Physics, Faculty of Science, Mahasarakham University, Maha Sarakham 44150, Thailand https://orcid.org/0000-0001-9650-9888

DOI:

https://doi.org/10.55713/jmmm.v34i4.2114

Keywords:

Controlling discharge current, Titanium doped on amorphous carbon, Reactive high power impulse magnetron sputtering, Feedback control

Abstract

A closed-loop feedback approach has been developed to control titanium incorporation in hydrogenated amorphous carbon (a-C:H) films during reactive high-power impulse magnetron sputtering (R-HiPIMS). The average discharge current measured at the magnetron target is used as the primary feedback signal to regulate the target coverage state. Hence, the titanium concentration in the films can be controlled. Significant changes were observed in the film microstructure and properties as the target state evolved with increasing target coverage. This causes the film transition from metallic titanium to a-C:H films with decreasing titanium concentration. For example, the XRD and Raman analyses indicated a microstructural change from hexagonal titanium to cubic titanium carbide and finally to amorphous carbon. The change in microstructure aligned with the density decreasing from 4.7 g∙cm‒3 to 1.6 g∙cm‒3 measured by XRR technique. In addition, a decrease in the Ti/C atomic ratio, from 1.53 to 0.03, clearly demonstrates that the titanium content can precisely be controlled. A simplified model was proposed to explain the relationship between the average HiPIMS current and the carbon coverage fraction on the target surface. The suggested relationship clarifies how adjusting the average discharge current effectively regulates the target coverage state and the consequent titanium concentration. The approach not only enhances process stability, but also offers an alternative to traditional control techniques during the deposition process.

 

Downloads

Download data is not yet available.

Author Biography

Phitsanu POOLCHARUANSIN, Department of Physics, Faculty of Science, Mahasarakham University, Maha Sarakham 44150, Thailand

Poolcharuansin received his first degree and Master's degree from Chiang Mai Unversity in Physics and Applied Physics, respectively. He completed his Ph.D. degree in Electrical Engineering & Electronics from the University of Liverpool. Currently, he is working as a lecturer in the department of physics at Mahasarakham University, Thailand.

References

Q. Zeng, and Z. Ning, “High-temperature tribological properties of diamond-like carbon films: A review,” Reviews on Advanced Materials Science, vol. 60, no. 1, pp. 276-292, 2021. DOI: https://doi.org/10.1515/rams-2021-0028

O. Sharifahmadian, A. Pakseresht, K. K. Amirtharaj Mosas, and D. Galusek, “Doping effects on the tribological performance of diamond-like carbon coatings: A review,” Journal of Materials Research and Technology, vol. 27, pp. 7748-7765, 2023. DOI: https://doi.org/10.1016/j.jmrt.2023.11.132

B. Mi, Q. Wang, Y. Xu, Z. Qin, Z. Chen, and H. Wang, “Improvement in corrosion resistance and interfacial contact resistance properties of 316L stainless steel by coating with Cr, Ti Co-doped amorphous carbon films in the environment of the PEMFCs,” Molecules, vol. 28, no. 6, p. 2821, 2023. DOI: https://doi.org/10.3390/molecules28062821

M. Grischke, K. Bewilogua, K. Trojan, and H. Dimigen, “Application-oriented modifications of deposition processes for diamond-like-carbon-based coatings,” Surface and Coatings Technology, vol. 74–75, pp. 739–745, 1995. DOI: https://doi.org/10.1016/0257-8972(94)08201-4

I. Carvalho, L. Rodrigues, M. J. Lima, S. Carvalho, and S. M. A. Cruz, “Overview on the antimicrobial activity and biocompatibility of sputtered carbon-based coatings,” Processes, vol. 9, no. 8, p. 1428, 2021. DOI: https://doi.org/10.3390/pr9081428

I. Bouabibsa, S. Lamri, and F. Sanchette, “Structure, mechanical and tribological properties of Me-doped diamond-like carbon (DLC) (Me = Al, Ti, or Nb) hydrogenated amorphous carbon coatings,” Coatings, vol. 8, no. 10, p. 370, 2018. DOI: https://doi.org/10.3390/coatings8100370

A. Schroeder, G. Francz, A. Bruinink, R. Hauert, J. Mayer, and E. Wintermantel, “Titanium containing amorphous hydrogenated carbon films (a-C : H/Ti): surface analysis and evaluation of cellular reactions using bone marrow cell cultures in vitro,” Biomaterials, vol. 21, no. 5, pp. 449-456, 2000. DOI: https://doi.org/10.1016/S0142-9612(99)00135-0

D. Virganavičius, V. J. Cadarso, R. Kirchner, L. Stankevicius, T. Tamulevicius, S. Tamulevicius, and H. Schift, “Patterning of diamond like carbon films for sensor applications using silicon containing thermoplastic resist (SiPol) as a hard mask,” Applied Surface Science, vol. 385, pp. 145-152, 2016. DOI: https://doi.org/10.1016/j.apsusc.2016.05.100

X. Pang, L. Shi, P. Wang, Y. Xia, and W. Liu, “Effects of Al incorporation on the mechanical and tribological properties of Ti-doped a-C:H films deposited by magnetron sputtering,” Current Applied Physics, vol. 11, no. 3, pp. 771-775, 2011. DOI: https://doi.org/10.1016/j.cap.2010.11.060

P. Safaie, A. Eshaghi, and S. R. Bakhshi, “Structure and mechanical properties of oxygen doped diamond-like carbon thin films,” Diamond and Related Materials, vol. 70, pp. 91-97, 2016. DOI: https://doi.org/10.1016/j.diamond.2016.10.008

L. Chen, J. Wu, Z. Lu, L. Shang, G. Zhang, and Q. Xue, “Probing tribological performances of hydrogenated amorphous carbon film applied in methane by structural modification with boron,” Wear, vol. 470-471, p. 203610, 2021. DOI: https://doi.org/10.1016/j.wear.2020.203610

R. Z. Moghadam, M. H. Ehsani, H. R. Dizaji, P. Kameli, and M. Jannesari, “Oxygen doping effect on wettability of diamond-like carbon films,” Materials Research Express, vol. 8, no. 3, p. 035601, 2021. DOI: https://doi.org/10.1088/2053-1591/abeac9

C.-L. Chang and F.-C. Yang, “Synthesis and characteristics of nc-WC/a-C:H thin films deposited via a reactive HIPIMS process using optical emission spectrometry feedback control,” Surface and Coatings Technology, vol. 350, pp. 1120-1127, 2018. DOI: https://doi.org/10.1016/j.surfcoat.2018.02.006

M.-Y. Tsai, M-S. Huang, L-K. Chen, Y-D. Shem, M-H. Lin, Y-C. Chiang, K-L. Ou, S-F. Ou, “Surface properties of copper-incorporated diamond-like carbon films deposited by hybrid magnetron sputtering,” Ceramics International, vol. 39, no. 7, pp. 8335-8340, 2013. DOI: https://doi.org/10.1016/j.ceramint.2013.03.104

S.-Y. Chen, K.-L. Ou, W.-C. Huang, K.-T. Chu, and S.-F. Ou, “Phase transformation of diamond-like carbon/silver composite films by sputtering deposition,” Ceramics International, vol. 39, no. 3, pp. 2575-2580, 2013. DOI: https://doi.org/10.1016/j.ceramint.2012.09.019

T. Shimizu, M. Villamayor, D. Lundin, and U. Helmersson, “Process stabilization by peak current regulation in reactive high-power impulse magnetron sputtering of hafnium nitride,” Journal of Physics D: Applied Physics, vol. 49, no. 6, p. 065202, 2016. DOI: https://doi.org/10.1088/0022-3727/49/6/065202

X. Jiang, F.-C. Yang, J.-W. Lee, and C.-L. Chang, “Effect of an optical emission spectrometer feedback-controlled method on the characterizations of nc-TiC/a-C:H coated by high power impulse magnetron sputtering,” Diamond and Related Materials, vol. 73, pp. 19-24, 2017. DOI: https://doi.org/10.1016/j.diamond.2016.11.007

G. Li, Y. Xu, and Y. Xia, “Effect of Cr atom plasma emission intensity on the characteristics of Cr-DLC films deposited by pulsed-DC magnetron sputtering,” Coatings, vol. 10, no. 7, p. 608, 2020. DOI: https://doi.org/10.3390/coatings10070608

K. Strijckmans, R. Schelfhout, and D. Depla, “Tutorial: Hysteresis during the reactive magnetron sputtering process,” Journal of Applied Physics, vol. 124, no. 24, p. 241101, 2018. DOI: https://doi.org/10.1063/1.5042084

“NIST: Atomic Spectra Database Lines Form.” Accessed: Jul. 19, 2024. [Online]. Available: https://physics.nist.gov/PhysRefData/ ASD/lines_form.html

K. Sarakinos, J. Alami, and S. Konstantinidis, “High power pulsed magnetron sputtering: A review on scientific and engineering state of the art,” Surface and Coatings Technology, vol. 204, no. 11, pp. 1661-1684, 2010. DOI: https://doi.org/10.1016/j.surfcoat.2009.11.013

K. Drogowska, Z. Tarnawski, A. Brudnik, E. Kusior, M. Sokotowski, K. Zakrzewska, A. Reszka, N.-T.H. Kim-Ngan, and A. G. Balogh, “RBS, XRR and optical reflectivity measurements of Ti–TiO2 thin films deposited by magnetron sputtering,” Materials Research Bulletin, vol. 47, no. 2, pp. 296-301, 2012. DOI: https://doi.org/10.1016/j.materresbull.2011.11.026

N. G. Chechenin, P. N. Chernykh, V. S. Kulikauskas, Y. T. Pei, D. Vainshtein, and J. T. M. D. Hosson, “On the composition analysis of nc-TiC/a-C:H nanocomposite coatings,” Journal of Physics D: Applied Physics, vol. 41, no. 8, p. 085402, 2008. DOI: https://doi.org/10.1088/0022-3727/41/8/085402

M. Samuelsson, D. Lundin, J. Jensen, M. A. Raadu, J. T. Gudmundsson, and U. Helmersson, “On the film density using high power impulse magnetron sputtering,” Surface and Coatings Technology, vol. 205, no. 2, pp. 591-596, 2010. DOI: https://doi.org/10.1016/j.surfcoat.2010.07.041

D. K. Rajak, A. Kumar, A. Behera, and P. L. Menezes, “Diamond-like carbon (DLC) coatings: Classification, properties, and applications,” Applied Sciences, vol. 11, no. 10, p. 4445, 2021. DOI: https://doi.org/10.3390/app11104445

J. Robertson, “Diamond-like amorphous carbon,” Materials Science and Engineering: R: Reports, vol. 37, no. 4-6, pp. 129-281, 2002. DOI: https://doi.org/10.1016/S0927-796X(02)00005-0

E. Lewin, O. Wilhelmsson, and U. Jansson, “Nanocomposite nc-TiC∕a-C thin films for electrical contact applications,” Journal of Applied Physics, vol. 100, no. 5, p. 054303, 2006. DOI: https://doi.org/10.1063/1.2336302

M. Zhang, T. Xie, X. Qian, Y. Zhu, and X. Liu, “Mechanical properties and biocompatibility of Ti-doped diamond-like carbon films,” ACS Omega, vol. 5, no. 36, pp. 22772-22777, 2020. DOI: https://doi.org/10.1021/acsomega.0c01715

K. A. M. Aboua, N. Umehara, H. Kousaka, T. Tokoroyama, M. Murashima, M. M. Mustafa, Y. Mabuchi, T. Higuchi, and M. Kawaguchi, “Effect of mating material and graphitization on wear of a-C:H coating in boundary base oil lubrication,” Tribology Letters, vol. 68, no. 1, p. 24, 2020. DOI: https://doi.org/10.1007/s11249-019-1248-6

M. Haneef, M. Evaristo, A. Morina, L. Yang, and B. Trindade, “New nanoscale multilayer magnetron sputtered Ti-DLC/DLC coatings with improved mechanical properties,” Surface and Coatings Technology, vol. 480, p. 130595, 2024. DOI: https://doi.org/10.1016/j.surfcoat.2024.130595

L. Liu, F. Lu, J. Tian, S. Xia, and Y. Diao, “Electronic and optical properties of amorphous carbon with different sp3/sp2 hybridization ratio,” Applied Physics A, vol. 125, no. 5, p. 366, 2019. DOI: https://doi.org/10.1007/s00339-019-2660-3

D. Depla, G. Buyle, J. Haemers, and R. De Gryse, “Discharge voltage measurements durig magnetron sputtering,” Surface and Coatings Technology, vol. 200, no. 14-15, pp. 4329-4338, 2006. DOI: https://doi.org/10.1016/j.surfcoat.2005.02.166

Downloads

Published

2024-11-07

How to Cite

[1]
P. RATCHAYOTEE, A. CHINGSUNGNOEN, and P. . POOLCHARUANSIN, “Controlling titanium incorporation in hydrogenated amorphous carbon films via closed-loop feedback in reactive high power impulse magnetron sputtering”, J Met Mater Miner, vol. 34, no. 4, p. 2114, Nov. 2024.

Issue

Section

Original Research Articles

Categories