Improving corrosion resistance of 3D printed Ti-6Al-4V by TiN coating
DOI:
https://doi.org/10.55713/jmmm.v31i2.1096Keywords:
TiN, Ti-6Al-4V alloy, HiPIMS, DCMS, Electrochemical impedance spectroscopy (EIS)Abstract
TiN thin films were deposited on biomaterial 3D printed Ti-6Al-4V substrates using two methods including direct current magnetron sputtering (DCMS) and high-power impulse magnetron sputtering (HiPIMS). The coating times were compared between 5 min and 25 min. HiPIMS was developed based on DCMS by increasing degree of ionization in plasma and power densities in the order of kWcm-2 compared to Wcm-2 of DCMS. The film characteristics and mechanical properties were investigated by glancing incident x-ray diffractometer (GIXRD), field emission scanning electron microscope (FE-SEM), and atomic force microscope (AFM). Electrochemical behavior was analyzed by electrochemical impedance spectroscopy (EIS) in 1 M NaCl solution. The results showed that TiN films deposited by HiPIMS exhibited an equiaxed structure while those from DCMS had a columnar structure. As a consequence, corrosion resistance of HiPIMS films was better than the DCMS films. Furthermore, increasing coating time resulted in thicker TiN layer and therefore, promoted higher corrosion resistance.
Downloads
References
X. Z. Jie Jin, and H. Liu, "Duration and degradation of CrMoN coated SS316L in simulated PEMFCs environment: High potential polarization and electrochemical impedance spectroscopy (EIS)," International Journal of Hydrogen Energy, vol. 44, pp. 20293-20303, 2019.
A. M. G. Ortiz-de-Zarate, A. Garay, L. Azpitarte, I. Sacristan, M. Cuesta, and P. J. Arrazola, "Experimental and FEM analysis of surface integrity when broaching Ti64," vol. 71, pp. 466-471, 2018. DOI: https://doi.org/10.1016/j.procir.2018.05.033
A. T. Sidambe, "Biocompatibility of Advanced Manufactured Titanium Implants-A Review," Materials (Basel), vol. 7(12), pp. 8168-8188, 2014. DOI: https://doi.org/10.3390/ma7128168
W-Y Wua, and M.-Y. C., Y-H. Hsua, G-Z. Chena, S-C. Liaoc, C-H. Leed, and P-W. Luie, "Bioapplication of TiN thin films deposited using high power impulse magnetron sputtering," Surface & Coatings Technology, vol. 362, pp. 167-175, 2019. DOI: https://doi.org/10.1016/j.surfcoat.2019.01.106
A. Scerri, J. Buhagiar, S. Bandield, J. C. Avelar-Batista Wilson, J. Housden, A. Leyland, A. Matthews, and G. Cassar, "Corrosion behaviour of triode plasma diffusion treated and PVD TiN-coated Ti–6Al–4V in acidified aqueous chloride environments," Surface and Coatings Technology, vol. 280, pp. 185-193, 2015. DOI: https://doi.org/10.1016/j.surfcoat.2015.08.040
J. Paulitsch, M. Schemkel, Th. ZufraB, P. H. Mayrhofer, and W.-D. Munz, "Structure and properties of high power impulse magnetron sputtering and DC magnetron sputtering CrN and TiN films deposited in an industrial scale unit," Thin solid film, vol. 518(19), pp. 5558-5564, 2010. DOI: https://doi.org/10.1016/j.tsf.2010.05.062
X. Zhao, H. Liu, S. Li, X. Wang, Y. Sheng, P. Zhang, and W. Li, "Combined effect of TiN coating and surface texture on corrosion-wear behavior of selective laser melted CP-titanium in simulated body fluid," Journal of Alloys and Compounds, vol. 816, 2020. DOI: https://doi.org/10.1016/j.jallcom.2019.152667
F. M. Kgoete, A. P. I. Popoola, and O. S. I. Fayomi, "Data on the influence of TiN on wear and corrosion behavior of Ti–6Al–4V alloy fabricated," Data in Brief, vol. 19, pp. 1989-1996, 2018. DOI: https://doi.org/10.1016/j.dib.2018.06.049
M. Husseina, N. K. Ankaha, A. M. Kumara, M. Azeemb, S. Saravanan, A. Soroura, and N. Aqeelib, "Mechanical, biocorrosion, and antibacterial properties of nanocrystalline TiN coating for orthopedic applications," Ceramics International, vol. 46, pp. 18573-18583, 2020. DOI: https://doi.org/10.1016/j.ceramint.2020.04.164
A. Ferrec, J. Keraudy, S. Jacq, F. Schuster, P.-Y. Jouan, and M. A. Djouadi, "Correlation between mass-spectrometer measurements and thin film characteristics using dcMS and HiPIMS discharges," Surface and Coatings Technology, vol. 250, pp. 52-56, 2014. DOI: https://doi.org/10.1016/j.surfcoat.2014.02.030
D. Lundin, and K. Sarakinos, "An introduction to thin film processing using high-power impulse magnetron sputtering," Journal of Materials Research, vol. 27(5), pp. 780-792, 2012. DOI: https://doi.org/10.1557/jmr.2012.8
A. Sudip, M. M. O. Ashraf, S. Adhikari, M. Rusop, H. Uchida, and M. Umeno "Diamond-like carbon thin films grown by large-area surface-wave mode microwave plasma CVD: Effects of stage distance to microwave window," Diamond and Related Materials, vol. 15(4-8), pp. 913-916, 2006. DOI: https://doi.org/10.1016/j.diamond.2005.12.012
U. Helmersson, M. Lattemann, J. Bohlmark, A. P. Ehiasarian, and J. T. Gudmundsson, "Ionized physical vapor deposition (IPVD): A review of technology and applications," Thin Solid Films, vol. 513(1-2), pp. 1-24, 2006. DOI: https://doi.org/10.1016/j.tsf.2006.03.033
Z. He, S. Zhang, and D. Sun, "Effect of bias on structure mechanical properties and corrosion resistance of TiNx films prepared by ion source assisted magnetron sputtering " Thin Solid Films, vol. 676, pp. 60-67, 2019.
S. Girjesh, S. B Shrivastava, D. Jain, S. Pandya, T. Shripathi, and V. Ganesan "Effect of indium doping on zinc oxide films prepared by chemical spray pyrolysis technique," Bulletin of Materials Science, vol. 33(5), pp. 581-587, 2010. DOI: https://doi.org/10.1007/s12034-010-0089-6
T. Prasada Rao, and M. C. Santhoshkumar, "Highly oriented (1 0 0) ZnO thin films by spray pyrolysis," Applied Surface Science, vol. 255(16), pp. 7212-7215, 2009. DOI: https://doi.org/10.1016/j.apsusc.2009.03.065
U. C. Oh, and J. Ho Je "Effects of strain energy on the preferred orientation of TiN thin films," Journal of Applied Physics, vol. 74(3), pp. 1692-1696, 1993. DOI: https://doi.org/10.1063/1.355297
M. Caglar, S. IIican, Y. Caglar, and F. Yakuphanoglu, "Electrical conductivity and optical properties of ZnO nanostructured thin film," Applied Surface Science vol. 255(8) pp. 4491-4496, 2009. DOI: https://doi.org/10.1016/j.apsusc.2008.11.055
E. Hasan, A. Faridreza, F-A. Arash, and K. H. Kim, "Microstructural and electrochemical comparison between TiN coatings deposited through HiPIMS and DCMS techniques," journal of Alloys and Compounds, vol. 735, pp. 422-229, 2018. DOI: https://doi.org/10.1016/j.jallcom.2017.11.162
P. Canepa, G. Ghiara, R. Spotorno, M. Canepa, and O. Cavalleri, "Structural vs. electrochemical investigation of niobium oxide layers anodically grown in a Ca and P containing electrolyte," Journal of Alloys and Compounds, vol. 851, pp. 156937, 2021. DOI: https://doi.org/10.1016/j.jallcom.2020.156937
X. Zhao, D. Yan, S. Li, and C. Lu, "The effect of heat treatment on the electrochemical corrosion behavior of reactive plasma-sprayed TiN coatings," Applied Surface Science, vol. 257(23), pp. 10078-10083, 2011. DOI: https://doi.org/10.1016/j.apsusc.2011.06.143
D. A. Jones, Principles and prevention of corrosion. Pearson, 1996.
J. Jin, X. Zhao, and H. Liu, "Durability and degradation of CrMoN coated SS316L in simulated PEMFCs environment: High potential polarization and electrochemical impedance spectroscopy (EIS)," International Journal of Hydrogen Energy, vol. 44(36), pp. 20293-20303, 2019. DOI: https://doi.org/10.1016/j.ijhydene.2019.05.169
D. Turcio-Ortega, S. E. Rodil, and S. Muhl, "Corrosion behavior of amorphous carbon deposit in 0.89% NaCl by electrochemical impedance spectroscopy," Diamond and Related Materials, vol. 18(11), pp. 1360-1368, 2009. DOI: https://doi.org/10.1016/j.diamond.2009.08.013
R. G Kelly, J. R Scully, D. W Shoesmith, and R. G Buchheit, "Electrochemical Techniques in Corrosion Science and Engineering,", CRC Press, 2003. DOI: https://doi.org/10.1201/9780203909133
C. Liu, Q. Bi, A. Leyland, and A. Matthews, "An electrochemical impedance spectroscopy study of the corrosion behaviour of PVD coated steels in 0.5 N NaCl aqueous solution: Part I. Establishment of equivalent circuits for EIS data modelling," Corrosion Science, vol. 45(6), pp. 1243-1256, 2003. DOI: https://doi.org/10.1016/S0010-938X(02)00213-5
H. Cesiulis, N. Tsyntsaru, A. Ramanavicius, and G. Ragoisha, "Chapter 1 The study of Thin Films by Electrochemical Impedance Spectroscopy," in Nanostructures and Thin Films for Multifunctional Applications, Springer International Publishing, Ion Tiginyanu, Pavel Topala, Veaceslav Ursaki, pp. 3-34, 2016. DOI: https://doi.org/10.1007/978-3-319-30198-3_1
Z. He, S. Znang, and D. Suna, "Effect of bias on structure mechanical properties and corrosion resistance of TiNx films prepared by ion source assisted magnetron sputterin," Thin Solid Films, vol. 676, pp. 60-67, 2019. DOI: https://doi.org/10.1016/j.tsf.2019.02.037
S. H. Ahn, J. H. Hong, J. G. Kim, and J. G. Han, "Effect of microstructure on corrosion behavior of TiN hard coatings produced by a modified two-grid attachment magnetron sputtering process," Thin Solid Films, vol. 515(17), pp. 6878-6883, 2007. DOI: https://doi.org/10.1016/j.tsf.2007.01.025
J. Molina, M. Puig, M. J. Gimeno, R. Izquierdo, J. J. Gracenea, and J. Suay, "Influence of zinc molybdenum phosphate pigment on coatings performance studied by electrochemical methods," Progress in Organic Coatings, vol. 97, pp. 244-253, 2016. DOI: https://doi.org/10.1016/j.porgcoat.2016.04.029
G. M. Tavarez-Martinez, E. Onofre-Bustamante, E. C. De La Cruz-Terrazas, M. I. Escudero-Rincon, and M. A. Dominguez- Crespo, "Evaluation of TiO2/CeO2 coating on Ti6Al4V alloy in PBS physiological medium using conventional and near field electrochemical techniques," Applied Surface Science, vol. 494, pp. 1109-1118, 2019. DOI: https://doi.org/10.1016/j.apsusc.2019.07.066
A. Döner, and G. Kardaş, "N-Aminorhodanine as an effective corrosion inhibitor for mild steel in 0.5M H2SO4," Corrosion Science, vol. 53(12), pp. 4223-4232, 2011. DOI: https://doi.org/10.1016/j.corsci.2011.08.032
E. Machnikova, K. H. Whitmire, and N. Hackerman, "Corrosion inhibition of carbon steel in hydrochloric acid by furan derivatives," Electrochimica Acta, vol. 53(20), pp. 6024-6032, 2008. DOI: https://doi.org/10.1016/j.electacta.2008.03.021
S. H. Mosavat, M. H. Shariat, and M. E. Bahrololoom, "Study of corrosion performance of electrodeposited nanocrystalline Zn-Ni alloy coatings," Corrosion Science, vol. 59, pp. 81-87, 2012. DOI: https://doi.org/10.1016/j.corsci.2012.02.012
M. J. Gimeno, M. Puig, S. Chamorro, J. Molina, R. March, E. Oró, P. Pérez, J. J. Gracenea, and J. Suay, "Improvement of the anticorrosive properties of an alkyd coating with zinc phosphate pigments assessed by NSS and ACET," Progress in Organic Coatings, vol. 95, pp. 46-53, 2016. DOI: https://doi.org/10.1016/j.porgcoat.2016.02.005
S. Ghasemi, A. Shanaghi, and P. K. Chu, "Corrosion behavior of reactive sputtered Ti/TiN nanostructured coating and effects of intermediate titanium layer on self-healing properties," Surface and Coatings Technology, vol. 326, pp. 156-164, 2017. DOI: https://doi.org/10.1016/j.surfcoat.2017.07.046
C. Liu, Q. Bi, and A. Matthews, "EIS comparision on corrosion performance of PVD TiN and CrN coated mild steel in 0.5 N NaCl aqueous solution," Corrosion Science, vol. 43(10), pp. 1953-1961, 2001. DOI: https://doi.org/10.1016/S0010-938X(00)00188-8
M. J. Gimeno, S. Chamorro, R. March, E. Oro, P. Perez, J. J. Gracenea, and J. Suay, "Anticorrosive properties enhancement by means of phosphate pigments in an epoxy 2k coating. Assessment by NSS and ACET," Progress in Organic Coatings, vol. 77(12), pp. 1993-1999, 2014. DOI: https://doi.org/10.1016/j.porgcoat.2014.04.031
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2021 Journal of Metals, Materials and Minerals
This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.
Authors who publish in this journal agree to the following terms:
- Authors retain copyright and grant the journal right of first publication with the work simultaneously licensed under a Creative Commons Attribution License that allows others to share the work with an acknowledgment of the work's authorship and initial publication in this journal.
- Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgment of its initial publication in this journal.