Process parameter-microstructure-mechanical property relations of SiCp-reinforced aluminum composites produced by powder-injection casting

ผู้แต่ง

  • Mattika Bunma School of Metallurgical Engineering, Institute of Engineering, Suranaree University of Technology
  • Pornoan Subarporn School of Metallurgical Engineering, Institute of Engineering, Suranaree University of Technology
  • Rattanaporn Bobuangern School of Metallurgical Engineering, Institute of Engineering, Suranaree University of Technology
  • Thanapon Patthannkitdamrong School of Metallurgical Engineering, Institute of Engineering, Suranaree University of Technology
  • Thasanai Thuanwong School of Metallurgical Engineering, Institute of Engineering, Suranaree University of Technology
  • Tapany Patcharawit School of Metallurgical Engineering, Institute of Engineering, Suranaree University of Technology

คำสำคัญ:

Aluminum Composites, SiCp Reinforcement, Powder – Injection Casting, and Mechanical Properties

บทคัดย่อ

Aluminum composites are of interest for engineering applications such as electrical and especially automotive applications and their final physical and mechanical properties are usually determined by fabrication techniques. This research aimed to study effects of process parameters, which are i) argon gas flow rates at 5 and 10 l/min, and ii) casting temperatures at 620 and 680°C, on integrity of the SiCp-reinforced 356 aluminum composites fabricated by powder-injection casting using a modified flux injection degassing machine. The SiCp additions are 0, 10 and 15 wt.%. Microstructure - mechanical property relations were constructed based on the predetermined process parameters. Aluminum 356 alloy was melted at 700ºC and injected with pre-heat-treated SiCp at 590°C. The injection was carried out via the argon gas for 15 minutes at a rotational speed of 1000 rpm using the modified SiCp injection degassing machine prior to pouring into cylindrical permanent molds for microstructure and mechanical property investigation. Experimental results showed that hydrogen degassing at 5 l/min of argon gas flow rate helped to produce good distribution of SiCp within the aluminum matrix and to decrease porosity in aluminum composites. Casting temperature at 680ºC in the liquid state was found to be a key factor in improving density and hardness properties.

Downloads

Download data is not yet available.

เอกสารอ้างอิง

Hull, D. and Clyne, T.W. (1996). An Introduction to composite materials. Cambridge: University Press

Van Paisarn Doungjak na Ayutthaya, (2004). Mechanical Properties of Silicon Carbide - Aluminum Tetroxycarbide Nanofibers- Reinforced Aluminum Matrix Comp. Chiang Mai: University.

Hashim, J., Looney, L. Hashmi, M.S.J. (1999). Metal matrix composites production by stir casting method. J. Mater. Pro. Technol.:92-93.

Aigbodion, V. S. and Hassan, S. B. (2007). Effects of silicon carbide reinforcement on microstructure and properties of cast Al-Si-Fe / SiC particulate composite. J. Mater. Sci. Eng. :355-360.

Huashun, Y., Hongmei, C., Rendian, M. A. and Guanghui, M. (2006).Frabrication of AlN - TiC/Al composites by gas injection processing .Rare Met. 25 :6.

Amirkhanlou, S. and Niroumand, B. (2010). Synthesis and characterization of 356 - SiCp composites by stir casting and compocasting methods. Trans. Nonferrous. Met. Soc. China: s788-s793.

Maleki, A., Meratian, M., Niroumand, B. and Gupta, M. (2008). In-Situ aluminum matrix composite using a new activated powder injection method. Metall. Mater. Trans.39 : 3034-3039.

Peach-Canul, M. I., Ortega-Celaya, F. and Peach-Canul, M. A. (2006). Influence of SiO2 in SiCp on microstructure and impact strength of Al/SiCp composites fabricated by pressureless infiltration. Mech. Compos. Mater. 42 (3): 401-418.

Emamy, M., Razaghian, A., Lashgari, H. R. and Abbasi, R. (2008). The effect of Al- 5Ti- 1B on the microstructure, hardness and tensile properties of Al2O3 and SiC - containing metal – matrix composites. J. Mater. Sci. Eng.: 210-217.

Akhlaghi, F., Lajevardi, A. and Maghanaki, H.M. (2004). Effects of casting temperature on the microstructure and wear resistance of compocast A356 / SiCp composites : comparison between SS and SL route. J. Mater. Pro. Technol. :155- 156, 1874-1880

Mohamed, A. T. (2001). Practicalization of cast metal matrix composites (MMCCs). J. Mater. Design. 22: 431- 441.

Hashim, K. J. (2001). The production of cast metal matrix composite by a modified stir casting method. J. Tekhnologi. 35(A):9-20.

Aqida, S. N., Ghazali, M. I. and Hashim, J. (2004). Effects of porosity on mechanical properties of metal matrix composite:an overview. J. Tekhnologi. 40(A): 17-32.

Samuel, A.M., Gotmare, A. and Samuel, F.H. (1995). Effects of solidification rate and metal feedability on porosity and SiC/ Al2O3 particle distribution in an Al-Si-Mg (359) alloy. Comp. Sci. Technol. 53 :301- 315.

Ravi, K. R., Pillai, R. M., Amaranathan, K. R., Pai, B. C. and Chakraborty, M. (2008). Fluidity of aluminum alloys and composites : A review. J. Alloys. Compd. 456 :201-210.

ดาวน์โหลด

เผยแพร่แล้ว

2011-12-31

วิธีการอ้างอิง

[1]
M. Bunma, P. Subarporn, R. . Bobuangern, T. Patthannkitdamrong, T. . Thuanwong, และ T. . Patcharawit, “Process parameter-microstructure-mechanical property relations of SiCp-reinforced aluminum composites produced by powder-injection casting”, J Met Mater Miner, ปี 21, ฉบับที่ 2, ธ.ค. 2011.

ฉบับ

บท

Original Research Articles