Recycling of exhausted dust from regenerator of glass furnace in glass batch melting

Authors

  • Jitlada KUMPA Department of Materials and Textile Technology, Faculty of Science and Technology, Thammasat University, Pathum Thani, 12120, Thailand
  • Pitcharat INEURE Glass Bridge Company Limited, Bangkok, 10230, Thailand
  • Parinya CHAKARTNARODOM Department of Materials Engineering, Faculty of Engineering, Kasetsart University, Bangkok, 10900, Thailand
  • Benya CHERDHIRUNKORN Department of Materials and Textile Technology, Faculty of Science and Technology, Thammasat University, Pathum Thani, 12120, Thailand
  • Edward A LAITILA Department of Materials Science and Engineering, Michigan Technological University, Houghton, MI, 49931, USA
  • Nuntaporn KONGKAJUN Department of Materials and Textile Technology, Faculty of Science and Technology, Thammasat University, Pathum Thani, 12120, Thailand

DOI:

https://doi.org/10.55713/jmmm.v32i2.1263

Keywords:

Exhausted dust, Regenerator, Glass batch melting, Thermal properties

Abstract

In soda-lime glass manufacturing, evaporation of volatile compounds from glass melt is the origin of the dust emission from glass tank furnace. The exhausted dust then is deposited on the regenerator and is needed to be removed. Thus, this study focuses on using the dust from melting glass in glass production. The glass batches were prepared from 0 wt% to 10 wt% of the exhausted dust from soda-lime glass production as a substitution of the total raw materials. The analysis of phase and chemical composition of the dust by x-ray powder diffraction (XRD) and x-ray fluorescence technique (XRF) indicated that it consisted mainly sodium sulphate. Thermal analysis (TG/DSC) revealed that the addition of exhausted dust reduced the temperature of the melting reaction of the glass batches. The optimum amount of the exhausted dust, which made it possible to obtain the glass with the lowest number of remaining bubbles, was 2 wt%. From CIE lab and dilatometry results revealed that up to 2 wt% replacement of total raw materials by the exhausted dust in the glass batch did not affect the glass color, thermal expansion coefficient, glass transition temperature and dilatometric softening point of glass samples.

Downloads

Download data is not yet available.

References

J. E. Shelby, Introduction to glass science and technology, 2nd ed. Royal Society of Chemistry, 2005.

H. A. Schaeffer, "Scientific and technological challenges of industrial glass melting," Solid state Ionics, vol. 105, pp. 265-270, 1998.

J. Matousek, "Chemistry of evaporation from silicate melts," in The 6th ESG conference; glass odyssey, Montpellier, France. 2002.

R. G. C. Beerkens, "Deposits and condensation from flue gases in glass furnaces," Ph.D., Chemical Engineering and Chemistry, Technische Universiteit Eindhoven, Eindhoven, 1986.

R. G. C. Beerkens, "The role of gases in glass melting," Glass Science and Technology, vol. 71, pp. 369-380, 1995.

H. G. Pfaender, Schott Guide to Glass, 2nd ed. Netherlands: Springer, 1995.

V. Sardeshpande, R. Anthony, U.N. Gaitonde, and R. Banerjee, “Performance analysis for glass furnace regenerator,”Applied Energy, vol. 88, pp. 4451-4458, 2011.

A. Kasper, E. Carduck, M. Manges, and H. Stadelmann, “Contribution to the characterization of dust emission in glass melting furnaces,” Ceramic Engineering and Science Proceeding, vol. 27, pp. 203-214, 2008.

N. I. Min’ko, and I. M. binaliev, “Role of sodium sulfate in glass technology,” Glass and Ceramics, vol. 69, pp. 361-365, 2013.

J. Mukerji, “Use of sodium sulphate in glass batch part I-Melting accelerator”, Kanch, vol. 3, pp. 15-20, 2010.

H. A. Schaeffer, “Recycling of cullet and filter dust in the German glass industry,” Glass Science and Technol., vol. 69, pp. 101-106, 1996.

Z. Jakubikova, M. Liska, A. Pisko and J. Pagacova, “Study of properties of the glass batch melting filter dust”, Journal of Thermal Analytical Calorimetry, vol. 108, pp. 493-496, 2012.

C. R. Bamford, “Colour generation and control in glass,” Elsevier Scientific Publishers, Amsterdam, Netherland, 1977.

P. R. Laimbock, "Foaming of Glass Melts," Ph.D., Technical University of Eindhoven, Eindhoven, Netherlands, 1998.

M. Hujova’, and M. Vernerova,“Influence of fining agents on glass melting: A review, part 1”, Ceramics-Silikáty, vol. 61, pp. 119-126, 2017.

A. Kusnierz, M. Sroda, M. Kosmal, and P. Pichniarczyk, “Thermal analysis of the glass batch with a higher content of raw materials substitution based on selected fining agents,” Journal of Thermal Analytical Calorimetry, vol. 130, pp. 229-247, 2017.

M. Hubert, A. Faber, H. Sesigur, and F. Akmaz, "Impact of Redox in Industrial Glass Melting and Importance of Redox Control," in 77th Conference on Glass Problems, Greater Columbus Convention Center, Columbus, OH, vol. 38, no. 1, 2016.

Downloads

Published

2022-06-30

How to Cite

[1]
J. KUMPA, P. INEURE, P. CHAKARTNARODOM, B. CHERDHIRUNKORN, E. A. LAITILA, and N. KONGKAJUN, “Recycling of exhausted dust from regenerator of glass furnace in glass batch melting”, J Met Mater Miner, vol. 32, no. 2, pp. 50–55, Jun. 2022.

Issue

Section

Original Research Articles

Most read articles by the same author(s)